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EXP PRO Battery Guide for Air Canada Airlines

✈ EXP PRO Airline Guide

Flying with a CPAP Battery on Air Canada

Air Canada travel guide for the EXP48PRO CPAP battery. Learn how the 154Wh EXP48PRO fits Air Canada’s published lithium battery guidance and what to confirm before you fly.

154Wh Under 160Wh Carry-On Only UN 38.3 Tested

Quick Answer

The EXP48PRO is a 154Wh CPAP battery, which falls within Air Canada’s published 100Wh–160Wh spare lithium-ion battery category. Air Canada states that up to two individually protected spare lithium-ion batteries in this range may be carried in carry-on baggage, subject to approval by Air Canada airport agents. If you plan to use your CPAP machine during the flight, Air Canada says onboard use of portable battery-powered medical devices is subject to approval through Air Canada Accessibility Services.

154Wh
Under 160Wh EXP48PRO CPAP Battery
Carry-on only

Air Canada Policy Snapshot

This summary is provided to help EXP PRO customers prepare for travel. Always verify directly with Air Canada before your flight, especially if you plan to use your CPAP machine during the flight.

Airline
Air Canada
Battery Category
Spare lithium-ion battery, 100Wh–160Wh
EXP48PRO Capacity
154Wh / 153.6Wh nominal
Carry-On or Checked?
Carry-on baggage only when carried as a spare lithium battery. Do not place the EXP48PRO in checked baggage.
Quantity Limit
Air Canada states that up to two spare lithium-ion batteries rated 100Wh to 160Wh may be carried in carry-on baggage when individually protected and approved by Air Canada airport agents.
Battery Protection
Spare batteries should be individually protected. Keep the EXP48PRO ports covered and away from loose metal objects.
CPAP / Medical Device Use
Air Canada lists CPAP among portable battery-powered medical devices. Onboard use is subject to approval through Air Canada Accessibility Services.
Onboard Power Note
Air Canada states that onboard outlets cannot be used to power medical devices. Bring enough battery power for your total travel time.

How the EXP48PRO Fits Air Canada Travel Review

154Wh Capacity

The EXP48PRO is rated at 154Wh, placing it inside Air Canada’s listed 100Wh–160Wh larger battery category.

160

Under 160Wh

The EXP48PRO is below the 160Wh upper limit used for larger spare lithium-ion battery travel review.

🧳

Carry-On Only

Keep the EXP48PRO in your carry-on bag or personal item. Do not place it in checked baggage.

UN 38.3 Tested

Bring your EXP48PRO UN 38.3 certificate and airline reference sheet for review.

Recommended Steps Before You Fly

  1. Pack the EXP48PRO in your carry-on bag or personal item. Do not place it in checked baggage.
  2. Protect the battery ports and keep the battery accessible during travel.
  3. Contact Air Canada before travel and confirm your 154Wh CPAP battery for your itinerary.
  4. If you plan to use your CPAP machine during the flight, contact Air Canada Accessibility Services before departure.
  5. Bring enough battery power for your total travel time, since Air Canada says onboard outlets cannot be used to power medical devices.
  6. Bring your EXP48PRO Airline Reference Sheet, UN 38.3 Certificate, and any written airline approval confirmation.

Helpful Air Canada Notes

  • Air Canada lists up to two spare lithium-ion batteries rated 100Wh to 160Wh in carry-on baggage, subject to airport-agent approval.
  • Spare batteries should be individually protected.
  • Air Canada lists CPAP among portable battery-powered medical devices.
  • Onboard use of portable battery-powered medical devices is subject to approval through Air Canada Accessibility Services.
  • Airline policies can change, so verify directly with Air Canada before departure.

Documents to Bring

For best results, print your documents and also save digital copies to your phone.

EXP48PRO Airline Reference Sheet

A quick summary for airline personnel showing battery capacity, intended CPAP use, travel category, and UN 38.3 testing status.

View document →

UN 38.3 Certificate

Transportation safety testing documentation for lithium battery review.

View certificate →

Air Canada Approval Email Template

Copy and paste this message to Air Canada before travel. The goal is to get written confirmation before arriving at the airport.

Subject: Request for Approval to Carry 154Wh CPAP Battery in Carry-On Baggage

Hello,

I am traveling on [flight number/date] and use a CPAP machine for sleep therapy. I would like to request confirmation that I may carry one EXP48PRO CPAP battery in my carry-on baggage or personal item.

Battery details:

  • Product: EXP48PRO CPAP Battery
  • Capacity: 154Wh / 153.6Wh nominal
  • Battery type: Rechargeable lithium iron phosphate battery
  • Intended use: Portable power for CPAP equipment
  • Certification: UN 38.3 tested
  • Packing: Carry-on only, with ports protected

I understand that larger spare lithium-ion batteries must be carried in the cabin and individually protected from damage or short circuit. I have attached the EXP48PRO Airline Reference Sheet and UN 38.3 documentation for review.

If I plan to use my CPAP machine during the flight, please also confirm any additional portable medical device approval requirements for my itinerary.

Thank you,
[Name]
[Phone number]
[Booking reference, if available]

!
Important: This guide is provided for informational review only. Airline policies can change, and Air Canada personnel have final authority over battery acceptance for a specific flight or itinerary. Always confirm directly with Air Canada before travel.

Official Air Canada References

Flying Air Canada with your EXP48PRO?

Download the EXP48PRO airline travel documents before your trip and keep them with your CPAP equipment.

Download Travel Documents

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